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View Full Version : If Toyotas are reliable, this is why


tarabell
03-22-2006, 05:29 PM
To provide some additional perspective on quality (re: the recent post about Ms. Xcel's recent ASQ certification) I wanted to share the following recently sent to me by a quality expert I work with.

One might get the impression [e.g. from the recent Consumer Reports top auto picks] that quality might be linked to Japanese culture uniquely. It isn't. Almost all the ideas came originally from Americans. When Japanese companies open factories in the U.S. and other countries they get comparable quality to the Japanese factories. There is usually a time lag though. The Japanese factories in Japan will always have a marginal edge due to the fact that investment is always done first in the home country. I've also read about similar experience with poor Japanese quality, cleanliness, and production from Deming and Juran. Ishikawa (fishbone diagram, 7 principle quality tools) said he got many of his original ideas from books by Henry Ford.

Here is an article about Japanese industry in the 50's before the introduction of modern quality practices by Deming, Juran, Feigenbaum and others. It can clearly be seen from these practices that quality engineering and practices has nothing to do with culture.

http://www.pbs.org/cringely/pulpit/pulpit20000525.html

Sledge
03-22-2006, 06:48 PM
The story about Dr. Deming is a good one. After WW2, the US enacted the Marshall Plan. This sent tons of money and help from the US to rebuild Japan, Germany, and Italy. Deming had been trying to get American corporations to accept his idea of quality engineering. Most people thought he was a crackpot. As part of the rebuilding effort, Deming was sent over to Japan to help with their restoration. The Japanese were told that one of America's top quality engineers was coming to help. Of course that was a joke to the Americans at the time. Too bad the joke was on us. The Japanese listened to Deming's quality message and implemented it. 40+ years later, look where we are now.

philmcneal
03-22-2006, 07:21 PM
Very good story, thanks for the article!

tigerhonaker
03-22-2006, 08:17 PM
Tara;

Very Interesting.

Terry

Sledge
03-28-2006, 12:31 PM
I was thinking about this topic and then it hit me. On an episode of Top Gear, they put the Toyota HiLux pickup to the test to see exactly how indestructable it is. After being abused, smashed, drowned, and set on fire, the engine refuses to die. You have to watch this :)

http://youtube.com/watch?v=nD0UVI99R8Q

philmcneal
03-29-2006, 04:02 AM
haha yeah i remember seeing that on some guy's prius's site. I couldn't believe it myself but **** I like to see an American car go through the same abuse.

tigerhonaker
03-30-2006, 06:22 PM
I was thinking about this topic and then it hit me. On an episode of Top Gear, they put the Toyota HiLux pickup to the test to see exactly how indestructable it is. After being abused, smashed, drowned, and set on fire, the engine refuses to die. You have to watch this :)

http://youtube.com/watch?v=nD0UVI99R8Q
Sledge;

Can We Say {Tough} ??? :)



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